Skip to main content
Manufactured by Clad & Weld

Copper Clad Aluminum High-Performance Composite

60% lighter, 40% cost savings. Advanced Clad & Weld technology for perfect metallurgical bonding.

Manufacturing Process

This product is manufactured using Clad & Weld process with metallurgical bonding. It is NOT electroplated.

Metallurgical bonding creates a permanent atomic-level connection, ensuring superior reliability compared to electroplating. This enables excellent weldability, resistance to peeling during bending, and stable performance under thermal cycling conditions.

CCA vs Pure Copper - Interactive Comparison

Drag the sliders to compare material performance

Performance Chart

Density (g/cm³)
CCA: 3.63 Cu: 8.96
Conductivity (%IACS)
CCA: 53% Cu: 100%
Relative Cost
CCA: 45% Cu: 100%
Relative Weight
CCA: 40% Cu: 100%

💡 CCA significantly reduces weight and cost while maintaining sufficient conductivity

Lightweight Advantage

Density is only 40% of pure copper, significantly reducing transportation and installation costs, especially suitable for weight-sensitive applications.

Cost Effectiveness

Material cost reduced by 40-50%, combined with transportation and installation savings from lightweight, significant overall economic benefits.

Good Conductivity

Conductivity up to 62-70% IACS, meeting most power transmission and electronic application needs with excellent corrosion resistance.

Application Scenarios

CCA products widely used in multiple industries

Power Cables

Suitable for building wiring and power transmission, lightweight design reduces installation costs

50% Lighter 30% Cost Savings Good Conductivity
Learn More

⚠️ Electrochemical Compatibility Notice

Copper Clad Aluminum (CCA) may experience galvanic corrosion in humid or salt spray environments when in direct contact with dissimilar metals (such as copper or steel). To ensure product lifespan, please note the following:

  • Avoid direct contact between CCA and pure copper or steel; use insulating spacers or coatings for isolation
  • In outdoor or high-humidity environments, tin-plated or silver-plated post-processing options are recommended
  • For grounding applications, please select Copper Clad Steel (CCS) for better corrosion resistance

CCA Product Series

Various specifications for different applications

Filter Products

-
-
Copper Clad Aluminum Round Wire - 65% IACS conductivity, Copper Clad Aluminum (Cu/Al), for Cable & Conductor and Industrial Motors

Copper Clad Aluminum Round Wire

Copper Clad Aluminum (Cu/Al)

Conductivity: 65% IACS
View Details
Copper Clad Aluminum Flat Wire - 65% IACS conductivity, Copper Clad Aluminum (Cu/Al), for Industrial Motors and Photovoltaic Solar

Copper Clad Aluminum Flat Wire

Copper Clad Aluminum (Cu/Al)

Conductivity: 65% IACS
View Details
Copper Clad Aluminum Strip - 65% IACS conductivity, Copper Clad Aluminum (Cu/Al), for Battery & Energy Storage and Electronics Connectors

Copper Clad Aluminum Strip

Copper Clad Aluminum (Cu/Al)

Conductivity: 65% IACS
View Details
Copper Clad Aluminum Foil - 65% IACS conductivity, Copper Clad Aluminum (Cu/Al), for Electronics Connectors and Aerospace & Defense

Copper Clad Aluminum Foil

Copper Clad Aluminum (Cu/Al)

Conductivity: 65% IACS
View Details
Copper Clad Aluminum Ribbon Wire - 65% IACS conductivity, Copper Clad Aluminum (Cu/Al), for Electronics Connectors and Aerospace & Defense

Copper Clad Aluminum Ribbon Wire

Copper Clad Aluminum (Cu/Al)

Conductivity: 65% IACS
View Details
Copper Clad Aluminum Stranded Wire - 65% IACS conductivity, Copper Clad Aluminum (Cu/Al), for Cable & Conductor and Industrial Motors

Copper Clad Aluminum Stranded Wire

Copper Clad Aluminum (Cu/Al)

Conductivity: 65% IACS
View Details

Frequently Asked Questions

Learn more about CCA products

What are the advantages of CCA compared to pure copper?
Main advantages: 1) 60% weight reduction; 2) 40-50% cost savings; 3) Good conductivity (62-70% of pure copper); 4) Ideal for weight-sensitive applications.
What conductivity can CCA achieve?
Depending on specifications, CCA conductivity ranges from 62-70% IACS. Copper layer ratio can be optimized for different application requirements.
What is the service life of CCA products?
Under normal conditions, CCA products have durability comparable to pure copper. Our Clad & Weld process ensures metallurgical bonding at the copper-aluminum interface, preventing delamination and corrosion, with service life of 20+ years.
Can custom specifications be made?
Yes, we can customize various specifications including different wire diameters, copper layer ratios, and insulation requirements. MOQ can be negotiated based on specifications.
Last Updated: January 2025
Specifications subject to change without notice Get Latest Datasheet

Contact Raytron Now - Let Every Meter of Material Create Higher Value for You

Our technical team is the author of multiple Chinese national standards, with 30 years of industry experience and 34 patents, delivering professional bimetallic composite material solutions. Contact us for technical support and product quotes.

Request Quote Chat on WhatsApp