Skip to main content
Automotive & EV - Home
Automotive & EV
Applications

Automotive & EV

Lightweight, high-performance materials for automotive wiring harnesses and EV power systems.

IATF 16949 Standard
150°C Temp Rating
~12kg/car Wt. Savings

About Application

RAYTRON supports the automotive industry's transition to electric vehicles with advanced conductor materials. Our lightweight CCA wires and high-performance bimetallic strips help reduce vehicle weight while maintaining electrical performance. All materials meet stringent automotive quality standards including IATF 16949.

Technical Challenges

⚠️

EV Range Anxiety

💡

Solution Lightweight conductors reduce vehicle weight, extending driving range.

⚠️

High Current Requirements

💡

Solution High-conductivity materials handle EV power distribution demands.

⚠️

Harsh Environment

💡

Solution Corrosion-resistant materials withstand automotive operating conditions.

Frequently Asked Questions

Is CCA safe for automotive wiring?

Yes, CCA is safe and widely used in non-safety-critical automotive circuits like entertainment systems and body wiring. When terminated correctly using our recommended methods, it meets all automotive safety standards.

What are the main benefits for EVs?

The primary benefit is weight reduction. Reducing wiring harness weight directly contributes to extending the driving range of electric vehicles. It also reduces copper usage, which helps stabilize costs.

Do you meet OEM specifications?

Yes, RAYTRON materials are manufactured in IATF 16949 certified facilities and we supply to Tier 1 harness manufacturers meeting specifications for major global OEMs.

Related Products

View Products
Copper Clad Aluminum Round Wire - 65% IACS conductivity, Copper Clad Aluminum (Cu/Al), for Cable & Conductor and Industrial Motors

Copper Clad Aluminum Round Wire

Copper Clad Aluminum (Cu/Al)

Conductivity: 65% IACS
View Details
Copper Clad Aluminum Flat Wire - 65% IACS conductivity, Copper Clad Aluminum (Cu/Al), for Industrial Motors and Photovoltaic Solar

Copper Clad Aluminum Flat Wire

Copper Clad Aluminum (Cu/Al)

Conductivity: 65% IACS
View Details
Copper Clad Aluminum Stranded Wire - 65% IACS conductivity, Copper Clad Aluminum (Cu/Al), for Cable & Conductor and Industrial Motors

Copper Clad Aluminum Stranded Wire

Copper Clad Aluminum (Cu/Al)

Conductivity: 65% IACS
View Details
Nickel Clad Copper Flat Wire - 90% IACS conductivity, Nickel Clad Copper (Ni/Cu), for Industrial Motors and Oil, Gas & Chemical

Nickel Clad Copper Flat Wire

Nickel Clad Copper (Ni/Cu)

Conductivity: 90% IACS
0.5-12 mm W 0.1-3 mm T
View Details

Contact Raytron Now - Let Every Meter of Material Create Higher Value for You

Our technical team is the author of multiple Chinese national standards, with 30 years of industry experience and 34 patents, delivering professional bimetallic composite material solutions. Contact us for technical support and product quotes.

Request Quote Chat on WhatsApp