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Heat & Corrosion Resistant

Nickel Clad Copper For Extreme Environments

Operating temp up to 400°C+, superior chemical stability. Designed for extreme environments like aerospace and petrochemicals.

Manufacturing Process

This product is manufactured using Clad & Weld process with metallurgical bonding. It is NOT electroplated.

Metallurgical bonding creates a permanent atomic-level connection, ensuring superior reliability compared to electroplating. This enables excellent weldability, resistance to peeling during bending, and stable performance under thermal cycling conditions.

NCC vs Bare Copper - The Extreme Challenge

In heat and corrosion, copper's limits are perfectly covered by nickel

Performance Radar

Heat Resistance
NCC: Excellent Cu: Poor (>150°C)
Corrosion Resistance
NCC: Excellent Cu: Low
Conductivity Retention
NCC: High Cu: High (at 20°C)
Strength (High Temp)
NCC: Stable Cu: Softens

💡 NCC is the only solution to keep copper core unoxidized above 400°C

Fearless of Heat

Pure nickel layer with 1455°C melting point effectively blocks oxygen, protecting inner copper conductor for operation in extreme temps.

Chemical Shield

Highly resistant to salt spray, ammonia, and acidic gases, making it the preferred conductor material for marine engineering and chemical plants.

Better than Plating

Cladding process creates atomic-level metallurgical bond. Will not peel even with sharp bends, solving the peeling issue of plated products.

Application Scenarios

Challenging the harshest industrial and scientific environments

Battery Tab Connector

Li-ion and storage battery pack tab — 5× better conductivity than pure nickel, 30% cost saving

5× Conductivity 30% Cost Save Weldable

NCC Product Series

Various Ni contents and forms for specific heat resistance needs

Filter Products

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Nickel Clad Copper Round Wire - 90% IACS conductivity, Nickel Clad Copper (Ni/Cu), for Oil, Gas & Chemical and Aerospace & Defense

Nickel Clad Copper Round Wire

Nickel Clad Copper (Ni/Cu)

Conductivity: 90% IACS
View Details
Nickel Clad Copper Flat Wire - 90% IACS conductivity, Nickel Clad Copper (Ni/Cu), for Industrial Motors and Oil, Gas & Chemical

Nickel Clad Copper Flat Wire

Nickel Clad Copper (Ni/Cu)

Conductivity: 90% IACS
0.5-12 mm W 0.1-3 mm T
View Details
Nickel Clad Copper Strip - 90% IACS conductivity, Nickel Clad Copper (Ni/Cu), for Electronics Connectors and Oil, Gas & Chemical

Nickel Clad Copper Strip

Nickel Clad Copper (Ni/Cu)

Conductivity: 90% IACS
0.1-5 mm T 5-12 mm W
View Details
Nickel Clad Copper Foil - 90% IACS conductivity, Nickel Clad Copper (Ni/Cu), for Battery & Energy Storage and Electronics Connectors

Nickel Clad Copper Foil

Nickel Clad Copper (Ni/Cu)

Conductivity: 90% IACS
0.01-0.1 mm T 5-12 mm W
View Details
Nickel Clad Copper Ribbon Wire - 90% IACS conductivity, Nickel Clad Copper (Ni/Cu), for Electronics Connectors and Medical Devices

Nickel Clad Copper Ribbon Wire

Nickel Clad Copper (Ni/Cu)

Conductivity: 90% IACS
0.1-5 mm W 0.05-1 mm T
View Details
Nickel Clad Copper Stranded Wire - 90% IACS conductivity, Nickel Clad Copper (Ni/Cu), for Oil, Gas & Chemical and Aerospace & Defense

Nickel Clad Copper Stranded Wire

Nickel Clad Copper (Ni/Cu)

Conductivity: 90% IACS
Ø 0.5-20 mm
View Details

Frequently Asked Questions

Technical Details & Selection Guide

What are the main application areas for Nickel Clad Copper?
NCC is primarily used where both good conductivity and high temperature/corrosion resistance are required. Typical applications include aerospace wiring, cables in extreme heat, petrochemical sensor leads, and electronic component pins requiring high surface quality to prevent oxidation.
What is the maximum operating temperature of NCC?
NCC can operate long-term at temperatures up to 400°C-750°C (depending on nickel thickness) without severe oxidation or performance degradation. In contrast, bare copper begins to oxidize rapidly above 150°C.
Can the nickel layer thickness be customized?
Yes, we can control the nickel layer thickness according to customer needs, typically with nickel content between 10%-30%. Thicker nickel layers offer better corrosion and heat resistance, while thinner layers favor cost control and conductivity.
What are the advantages of Nickel Clad Copper over Nickel Plated Copper?
NCC uses a mechanical cladding process, resulting in a thicker, pore-free nickel layer that is metallurgically bonded to the copper core. Compared to electroplating, the nickel layer will not peel or crack during bending and stretching, offering superior protection in extremely harsh environments.

Tackle Extreme Challenges

Get NCC heat resistance test reports and samples

Last Updated: January 2025
Specifications subject to change without notice Get Latest Datasheet

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Our technical team is the author of multiple Chinese national standards, with 30 years of industry experience and 34 patents, delivering professional bimetallic composite material solutions. Contact us for technical support and product quotes.

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