Skip to main content
High-Strength Composite

Copper Clad Steel Strength & Conductivity

300% tensile strength increase, significant cost reduction. Ideal for high-frequency communication and grounding systems, designed for harsh environments.

Manufacturing Process

This product is manufactured using Clad & Weld process with metallurgical bonding. It is NOT electroplated.

Metallurgical bonding creates a permanent atomic-level connection, ensuring superior reliability compared to electroplating. This enables excellent weldability, resistance to peeling during bending, and stable performance under thermal cycling conditions.

CCS vs Pure Copper - Performance Balance

Trading some conductivity for extreme mechanical strength and cost advantages

Performance Chart

Tensile Strength (MPa)
CCS: ~850 Cu: ~250
Conductivity (%IACS)
CCS: 30% Cu: 100%
Relative Cost
CCS: Low Cu: High
Density (g/cm³)
CCS: 7.87 Cu: 8.96

💡 CCS is the best solution for high mechanical stress environments

Ultra-High Strength

Steel core provides tensile strength up to 850MPa, ideal for long-span overhead lines and harsh installation environments, no extra support needed.

Anti-theft & Durable

Difficult to separate for recycling and low scrap value compared to pure copper, naturally anti-theft. Also features excellent corrosion resistance.

Skin Effect Optimization

In high-frequency transmission, current concentrates in the copper layer. Signal performance is comparable to pure copper, but with significantly reduced cost and weight.

Application Scenarios

From communication backbones to critical infrastructure protection

CP Wire — Electronic Component Leads

Resistor, capacitor, transformer leads — 3× stronger than Cu, ideal for auto-insertion machines

3× Stronger Auto-Insertion Cost Effective

CCS Product Series

Meeting strict requirements for strength and corrosion resistance

Filter Products

-
-
Copper Clad Steel Flat Wire - 30% IACS conductivity, Copper Clad Steel (Cu/Fe), for Infrastructure and Cable & Conductor

Copper Clad Steel Flat Wire

Copper Clad Steel (Cu/Fe)

Conductivity: 30% IACS
View Details
Copper Clad Steel Strip - 30% IACS conductivity, Copper Clad Steel (Cu/Fe), for Infrastructure and Oil, Gas & Chemical

Copper Clad Steel Strip

Copper Clad Steel (Cu/Fe)

Conductivity: 30% IACS
0.1-5 mm T 5-12 mm W
View Details
Copper Clad Steel Foil - 30% IACS conductivity, Copper Clad Steel (Cu/Fe), for Infrastructure and Electronics Connectors

Copper Clad Steel Foil

Copper Clad Steel (Cu/Fe)

Conductivity: 30% IACS
0.01-0.1 mm T 5-12 mm W
View Details
Copper Clad Steel Ribbon Wire - 30% IACS conductivity, Copper Clad Steel (Cu/Fe), for Infrastructure and Electronics Connectors

Copper Clad Steel Ribbon Wire

Copper Clad Steel (Cu/Fe)

Conductivity: 30% IACS
0.1-5 mm W 0.05-1 mm T
View Details
Copper Clad Steel Stranded Wire - 30% IACS conductivity, Copper Clad Steel (Cu/Fe), for Infrastructure and Cable & Conductor

Copper Clad Steel Stranded Wire

Copper Clad Steel (Cu/Fe)

Conductivity: 30% IACS
View Details

Frequently Asked Questions

Learn more about CCS technology

What are the main advantages of Copper Clad Steel?
CCS combines copper's excellent conductivity/corrosion resistance with steel's high strength. Its tensile strength is 3-4 times that of pure copper (up to 850MPa), while offering significant cost advantages and anti-theft properties (low scrap value).
Why is CCS recommended for grounding systems?
CCS has the high strength of steel to withstand mechanical stress when driven into the ground; the copper layer provides excellent corrosion resistance and conductivity. Compared to pure copper, it is less prone to theft and performs excellently in discharging high-frequency currents during lightning strikes due to the skin effect.
Does the lower conductivity of CCS affect its performance?
In many high-frequency applications (like coaxial cables), current flows primarily on the conductor surface (skin effect), so CCS performs almost identically to pure copper. In grounding systems, primarily for instantaneous discharge, its conductivity is fully adequate, and its strength advantage is more critical.
What standards do Raytron CCS products meet?
Our CCS products comply with international standards such as ASTM B452, ASTM B227, ASTM B910. We use the Clad & Weld process to ensure uniform copper layer thickness and metallurgical bonding with the steel core.

Looking for High-Strength Conductors?

Contact us now for CCS technical specifications and quotes

Last Updated: January 2025
Specifications subject to change without notice Get Latest Datasheet

Contact Raytron Now - Let Every Meter of Material Create Higher Value for You

Our technical team is the author of multiple Chinese national standards, with 30 years of industry experience and 34 patents, delivering professional bimetallic composite material solutions. Contact us for technical support and product quotes.

Request Quote Chat on WhatsApp