Skip to main content
Last Updated: February 28, 2026 Updated

Manufacturing Process

This product is manufactured using Clad & Weld process with metallurgical bonding. It is NOT electroplated.

Metallurgical bonding creates a permanent atomic-level connection, ensuring superior reliability compared to electroplating. This enables excellent weldability, resistance to peeling during bending, and stable performance under thermal cycling conditions.

copper-clad-aluminum

Copper Clad Aluminum Ribbon Wire

RAYTRON Copper Clad Aluminum Ribbon Wire is manufactured using advanced Clad & Weld process with metallurgical bonding between copper layer and aluminum core. Uniform copper layer thickness (15-20%), conductivity 62-65% IACS, density 3.26-3.63 g/cm³, 60% lighter than pure copper. Suitable for precision electronic components, sensors, miniature motors, and high-fidelity speaker voice coils. Dimensional tolerance ±0.003mm.

Material

Copper Clad Aluminum (Cu/Al)

Conductivity

65% IACS

Tensile Strength

165 MPa

Dimensions

Applications

Electronics Connectors Aerospace & Defense Medical Devices Industrial Motors
📞 Call Now

Detailed Specifications

Unit System:
Specification Value
Size Range Width: 0.2–2.0 mm, Thickness: 0.05–0.5 mm
Copper Layer Ratio 15% (62% IACS), 20% (65% IACS)
Density 3.26 g/cm³
Bond Strength 60 MPa
Standards ASTM B566, GB/T 23309
Temper Soft (O), Half Hard (H)
Dimensional Tolerance ±0.003mm
Post-Processing Bare, Tin-plated, Enamel

Standards & Compliance

Applicable Standards

ASTM B566 GB/T 23309 IEC 60811 BS EN 13602

Certifications

ISO 9001 🌿 RoHS 🛡️ REACH UL Listed

Typical Markets

🇺🇸 United States
🇪🇺 European Union
🇨🇳 China
🇯🇵 Japan
🇰🇷 South Korea

Regional Compliance Note

We can provide product certification documents that meet local regulatory requirements based on your target market.

Frequently Asked Questions

No questions available at this time.

View All FAQs

Application Cases

Discover how our products solve real-world challenges across various industries.

Success Story

A leading manufacturer transformed their production with our high-quality materials.

  • Improved efficiency and productivity
  • Cost reduction and savings
  • Enhanced product quality
Learn More
Product application example

Real-world application in industrial setting

Contact Raytron Now - Let Every Meter of Material Create Higher Value for You

Our technical team is the author of multiple Chinese national standards, with 30 years of industry experience and 34 patents, delivering professional bimetallic composite material solutions. Contact us for technical support and product quotes.

Request Quote Chat on WhatsApp