Skip to main content
Electronics & Semiconductors Published Date: 2024-04-15 · 6 min
Last Updated: February 28, 2026 Updated

Thermal Management Solutions for IGBT Power Modules

XU

Author: Gaolei Xu

Senior Materials Scientist

Thermal Management Solutions for IGBT Power Modules

Insulated Gate Bipolar Transistor (IGBT) power modules are the workhorses of modern power electronics, enabling efficient control of electrical energy in applications ranging from industrial motor drives to electric vehicle inverters.

The Thermal Challenge in IGBT Modules

IGBT modules dissipate substantial heat during operation due to conduction losses, switching losses, and reverse recovery losses. Without effective thermal management, this heat leads to elevated junction temperatures, increased losses, thermal stress, and potential failure.

Thermal Management Strategies

Direct Bonded Copper (DBC) Substrates

The substrate that mounts the IGBT chip plays a critical role in heat extraction. Raytron's DBC substrates feature copper layers directly bonded to aluminum nitride ceramic with thermal conductivity exceeding 200 W/m·K.

Bimetallic Heat Spreaders

Raytron's copper-clad aluminum heat spreaders offer significant advantages including high thermal conductivity at the interface, lightweight aluminum core, and cost-effective alternatives to solid copper spreaders.

Raytron's Thermal Management Product Portfolio

Our solutions include copper-clad aluminum heat spreaders in various configurations, DBC substrates meeting demanding requirements, and complete thermal management solutions including baseplates and thermal interface materials.

XU

Gaolei Xu

(徐高磊)

Senior Materials Scientist

Credentials & Honors

  • CTO, Raytron Group
  • Zhejiang Provincial High-level Talent Special Support Program - Young Talent
  • Shaoxing "Technology Vice President"
  • Shaoxing Science and Technology Commissioner
  • Director, Shengzhou Shaoda Electromechanical Innovation Research Institute
  • Member of National Technical Committee 243 on Heavy Metals (SAC/TC 243/SC2)

National Standards (Lead Author) View Official

Patents (Inventor) Search Patents

  • CN104959396A - Production Process of Copper Strip for Composite Contact Materials
  • CN106077125A - Production Process of Copper Profile for Magnetic Pole Coils
  • CN201410710206 - Conductive Material for High-speed Railway Traction Motors and Production Method
  • CN201310719717 - Method for Controlling Strip Shape of Copper Strip Blank by Continuous Extrusion
  • CN201310720126 - Device for Controlling Strip Shape of Copper Strip Blank by Continuous Extrusion
  • CN201310376884 - Five-in-one Copper Strip Edge Treatment Equipment for Transformers
  • CN201420184755 - Continuous Extrusion Die Flow Promotion Device
  • CN201320761640 - Continuous Extrusion Waste Cleaning Device

Areas of Expertise

Copper-Clad Aluminum (CCA) Technology Copper-Clad Steel (CCS) Manufacturing Bimetallic Composite Materials PV Ribbon for Solar Cells Battery Tab Materials for EV Applications Continuous Extrusion Technology

Selected Publications

  • Research and Application of Rolling Method for Manufacturing Metal Laminated Composites, Aluminum Processing Journal, 2008
  • Annealing Process Research of Copper-Aluminum Composite Strip
  • Research on Preparation Process of Copper/Aluminum Composite Strip for Cables
  • Interface Microstructure Evolution of Rolled Copper/Aluminum Composite Strip During Annealing

Mr. Xu Gaolei is a distinguished expert in non-ferrous metal processing with over 15 years of experience. He is recognized as a Young Talent under the Zhejiang Provincial High-level Talent Special Support Program. As Director of Shengzhou Shaoda Electromechanical Innovation Research Institute, he leads R&D initiatives in bimetallic composite technologies and has contributed significantly to the standardization of copper and bimetallic materials in China.

Click standard/patent codes to view official documents

Share

Contact Raytron Now - Let Every Meter of Material Create Higher Value for You

Our technical team is the author of multiple Chinese national standards, with 30 years of industry experience and 34 patents, delivering professional bimetallic composite material solutions. Contact us for technical support and product quotes.

Request Quote Chat on WhatsApp